Smart Factory Related Applications

Smart factory is a new stage in the development of modern factory informationization. It is based on the digital factory, using the technology of the Internet of Things and equipment monitoring technology to strengthen information management and services; a clear grasp of the production and marketing process, improve the controllability of the production process, reduce the intervention of manpower on the production line, instantly and correctly collect the data of the production line, as well as a reasonable production plan scheduling and production schedule.

World Power provides sensors and gateways to provide interfaces that allow the system to quickly collect various parameters of the relevant equipment, facilitating timely detection of equipment problems, advance maintenance and treatment, and avoiding unforeseen losses due to equipment damage or temporary shutdowns.

ZIGBEE and UWB positioning products provided by World Power can be used to locate production line crates, factory instruments and equipment, locate and search for materials in the production process, and locate production line personnel, which allows managers to understand the paths of personnel in the production line and their work status to continuously optimize the process and improve efficiency.

About Us Contacts

case (law)

ZIGBEE base station

RFID Location Tag/Reader Module

ZigBee Base Station

RFID Location Tag/Reader Module

RFID Location Tag/Reader Module

RFID Location Tag/Reader Module

label module

ZIGBEE tags

RFID Location Tag/Reader Module

ZigBee Base Station

RFID Location Tag/Reader Module

RFID Location Tag/Reader Module

RFID Location Tag/Reader Module

label module

ZIGBEE localization technology and application of WorldTech

Label Ranging Formula

BTS accepts tag field strength as a function of distance

Measurement of the wireless signal field strength of the tag to calculate the distance between the tag and the antenna, distance and wireless signal strength for the exponential curve relationship between

There are 3 values that we need to measure and calibrate over and over again

1, L0: the signal strength when the distance between the tag and the reader is 0 cm, the measured value is -8dBm.
2、 L1: The signal strength when the distance between the tag and the reader is 40 centimeters, the measured value is -20dBm.
3, L2: label and reader distance of 100 cm when the signal strength, measured value of -30dBm

Based on these three values, the derived equation is as follows.

Due to chart size limitations, only correspondences within a distance of 6 meters are shown

Label Positioning Principle

Approximate location for installing base station measurement tags

In the warehouse, the workshop's surroundings installs the good localization base station (reads the card) to be able to measure the label's approximate position. In the effective range of each base station will get the electronic label and their own distance, according to the 2 ~ 3 closest to the electronic label of the base station's test value, may get the electronic label in the space of the approximate position. Positioning accuracy 1~3 meters

Typical Application Block Diagram

Device Access Method

Access to 32 485 readers

Access to 16 wireless card readers

Personnel positioning connection method

Motion Detection Improves Label Life

Selects "the movement detects" the working mode electronic label, the label long time does not have the movement (the default 10 minutes), the label automatically stops working. This can effectively save power, greatly prolongs the label to use the time. When the label is used as the personnel, the vehicle localization, the recommendation chooses "the movement detects" the working mode electronic label. Tag from the motion state to the stationary state of the detection time default for ten minutes (can be customized to 1 ~ 60 minutes). Stationary state tag default does not work (can be customized to work slowly, 1 ~ 60 seconds to send a). Need to customize and our customer service contact after the order!

Find labels directly with handhelds

Without a locator system installed, it is still possible to find a tag using only the handheld. Directly in the handheld enter the label ID, or use inventory software to send the label ID of the item to the handheld, the handheld to start looking for, you can confirm that the label is in the vicinity of the label to confirm the initial location of the label, so that the handheld to send commands to activate the label, through the sound and light reminder can be easily find the label. Methods are as follows:
Turn on the handheld, enter the "Find" page, enter the corresponding label code, click the "Start" button, you can find whether the label is nearby. If you find the label in the vicinity, the handheld will display the actual distance between the label and the handheld, you can judge the distance value of the label near and far, to quickly determine the label in which area, to improve the efficiency of the search for items.

The found tag glows (blinks continuously) to remind the user of the tag's location. If you still can't find it, you can click the horn button at the bottom right, the tag will beep, beep, beep, beep, beep, beep, beep to make you find the tag more conveniently.

Products

Card reader and base station

ZigBee Base Station

RFID Location Tag/Reader Module

RFID Location Tag/Reader Module

ZigBee

ZigBee Base Station

ZigBee Base Station

ZigBee Base Station

ZigBee Base Station

Provide card readers and base stations adapted to different industries, coverage radius: 100m; average power consumption: <5W; power supply: 12V

tab (of a window) (computing)

AOA Labeling

AOA Labeling

AOA Labeling

AOA Labeling

AOA Labeling

AOA Labeling

With different sizes of labels to suit different needs, low power consumption, long distance, sound effects, LED brightness, tamper-proof, waterproof and other different features

software and interfaces

Free software; Win7 /Win 10/Win Server 2012 R2; and open interfaces for your applications to call

Industry Application Notes

Production management system call tags

The label positioning function is implanted into the production management system, the management system can not only know the location of the label, if necessary, you can directly call the label, so that the label luminous, sound, through the sound and light reminder to easily determine the location of the items, the production process is more accurate and efficient.
The production management system sends the call command to the tag positioning system, the tag positioning system according to the current location of the tag, the closest base station (reader) to the tag to send call commands, the called tag sends sound and light reminders.

Hospital equipment asset management

Hospital asset management includes: ① general office equipment, refers to commonly used office and business equipment; ② special equipment, refers to all the equipment belonging to the hospital specifically for a particular job; ③ medicines and displays and other management. These items are many and varied, manual management is time-consuming and laborious, and each inventory is prone to errors!

The use of ZIGBEE locator tags and readers from WorldTech, combined with the software process can be paired with a complete system.

More information
Personnel time and attendance clocking system

Many factories and enterprises for security needs, the requirements of the work period shoulder allowed to carry a cell phone into the workplace, but also need information timely and accurate sent to the staff; World Power customers developed LCD tags, specifically for personnel attendance and smart clocking function; the whole system can provide senseless clocking, track replay, personnel call, danger notification; and provide data interfaces, the customer can be realized and WeChat data interoperability; so that users can receive SMS messages from WeChat on the label.

Warehouse Management System

Warehousing goods 3 meters accurate positioning system using zigbee networking technology, based on zigbee technology to achieve precise positioning of personnel card, positioning accuracy of up to 1-5 m. System coverage, a single base station can achieve 100m signal coverage, and can support infinite base station cascade, to adapt to a variety of warehouse conditions layout requirements

More information
Tunnel Site Management System

During the construction of tunnel projects, safety management is always a great concern for all construction units; based on its own ZIGBEE positioning technology and UWB positioning technology, World Power provides a variety of cost-effective solutions for tunnel projects; the implemented cases have been fully verified and have received good feedback from customers in terms of personnel clocking, statistics of personnel figures, and process monitoring.